Friday 30 September 2016


Useful couple of hours this morning.

1.   Wound clutch out a bit so the bite point is right in the middle of the travel.  Feels just right now.

2.   Following the odd rattle and vibration I have noticed at very slow speed, decided to check the engine and gearbox mounts.  Engine mounts were rock solid but the gearbox mount, whilst not exactly loose (it's a rubber mount), allowed 2 further revolutions of tightening up of the bolts, so did that.  Can't really tell if it has improved anything.

3.   Greased the rear suspension units to try and stop the squeaking I have had for 3 years.    Don't think it helped much.

4.   Rebuilt exhaust again (It started blowing again after 100 miles), using Plan D 
Cleaned it all off, pushed the pipe in as far as I could and added a few taps with a rubber mallet.    Then surround the joint with an exhaust 'bandage'. 
Then, this time, I split the stainless steel pipe into 2 halves;

And clamped them around the join to give added support and hold the bandage in place.  

 Let's see how that goes.     If this fails I will give up and just live with the exhaust blowing a bit.   

It's interesting that when it actually starts to blow the performance of the engine drops off a cliff, but after about 5 minutes, once the ECU has figured out what is going on and adjusts itself to cope, the performance returns and she runs perfectly well, just a bit noisy.

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