Wednesday 24 January 2018

Nose Cone Repair (1)

And now the first phase of the nose cone repair.   Having decided I would need to 'wrap' the spare yellow one I realised that it would make more sense to try and repair the old blue one and then wrap that one.  

And having learned my lesson on my first attempt at fibreglass repair that you do NOT lay fibreglass on the outside as you will never get a decent finish, I needed to lay lots of fibreglass on the inside of the nose cone to provide structural strength, before using filler on the outside which can be sanded down to get a decent finish.    What is nice about working on the inside of the cone is that it doesn't matter what it looks like as it will never be seen.   So did the first few cracks, initially concentrating on the ones where the nose cone was actually broken.  Here are some photos of the result so far.

So the nose cone is now structurally sound.  But there are still a couple of places where I need to add some more fibreglass, and I want to reinforce the mounting holes where the bolts were pulled through, and as I have plenty of resin and fibreglass I will add quite a bit more fibreglass to over-engineer it

So once that is all done it will be time to sand down the top surface and use filler to finish it off.    Not sure how it will finish up, but if it is reasonable I may try painting it and see what it looks like.    I can always wrap it if it looks scruffy.

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